Thanks Michael.
I'm also pointing out my excitment with the way it works now.
Here's another with me getting crazy with it but results are results.
I filleted the surface to surface with "1 inch"!!! The original edges surfaces stayed there but the fillet was there under the surface. So I deleted the inner and side surfaces and had 2 fillets floating in mid air. I lofted the edges of the new 1 inch fillet with the large outside body edges and had a new model with a 1 inch fillet. It wouldnt join, seperate/join or boolean union together, so I then deleted just the 1 inch fillet surface and did a blend of the inner and outer surface and got the solid!
I know its convoluted but suffice it to say I could get a 1 inch out of the file. Hurray1
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