Hi Gilbert, that will happen at areas where the surfaces do not have a joined edge in between them.
The mesher does additional work for joined edges to ensure that cracks like that do not happen.
If you run the "Select naked edges" script as described here:
http://moi3d.com/forum/index.php?webtag=MOI&msg=6051.2
that should show you edges in the model that only belong to one surface instead of being joined between 2 surfaces like you want.
IGS files are frequently set up to have individual surfaces in them that will then need to be joined together, there is an option in MoI under Options > Import/Export > IGES options > "Join surfaces on import" that will try to automatically join them during the import but this can fail if you have multiple touching parts stored in the same one file without them being on separate IGES "levels" (a level is the IGES equivalent of a layer basically).
For STP import usually those are stored as a joined object but you can get naked edges in those too if there was some problem with the import like if the object has degenerate surfaces in it or edges that do not meet at a good enough tolerance level.
Also MoI version 2.5 is quite old now, there has been a lot of improvements in the importers since then. If you can send the files to me at moi@moi3d.com I can take a look if the current v4 importers handle your particular cases any better.
- Michael
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