Hi Anis,
I understand the confidentiality. Do you have access to a system with direct modeling capabilities such as delete surface etc.? I think what I would try first is something like that to remove the fillets and chamfer first, replace the machined material, then replace the fillets and chamfer.
Michael T.
Michael Tuttle a.k.a. mictu
http://www.coroflot.com/DesignsByTuttle |