Hi lee, looks like it is taking shape well there!
Yeah edge fillets can still be rather finicky even with the other improvements that are in v2. It is unfortunately by its nature a difficult area of calculation.
Another thing that can make it fail are areas where 2 edges come together and are very nearly smooth with one another but not quite, like for example a 3 or 4 degree angle difference where the edges meet up.
That makes it try to build a corner connecting piece there and with a small deviation it will be a very tiny corner, those kinds of tiny pieces make things difficult.
The face/face filleter on the other hand does not try to build corner pieces.
Thanks very much for your order, and it definitely looks like you are making great progress there.
- Michael
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