Hi Craig,
re:
> Can I create a single surface from two rather than a joined surface?
Generally no not after they're created. But if you are generating a joined surface result from something like sweep, loft, extrude, ... then controlling the structure of the input curves can help to avoid split up result pieces.
> If I use the boolean to cut a profile out of a surface it's often very complicated with many
> points forming the newly created edge. Is there any way to simplify this edge and directly
> manipulate it like the surface profile points?
Do you mean you want to manipulate just the edge as an independent curve or do you mean you want to manipulate the edge and have the surface be modified as well?
For the first, set up a keyboard shortcut with Rebuild for the command name and run that on your curve.
For the second it basically doesn't work that way because trim boundaries don't control the surface shape directly, it's more like they live on top of the surface and mark which areas of it are active and which are holes.
- Michael
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