Hi Mala, I replied to your PM - it looks like you got some of the edge fragmentation cleaned up but there were still a couple of little tiny fragments. I found those by doing a window select around the areas that wouldn't join well. Then the Merge command was able to get rid of them.
You might be getting some of that edge fragmentation from using booleans to combine pieces that are just barely grazing each other. Using Edit > Join for those cases will probably be more reliable since it will not attempt to intersect them.
- Michael
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