Hi Psygorn,
re:
> if you select other hexagonal pieces and try to perform fillet on them (let's say 0.2) you may not get a fillet!
Over here if I select all hexagonal pieces they all can be filleted with a radius of 0.2:
> Important: I don't want the inner edges to have fillets (simply because they are not visible) So please select
> a face (just outer Hexagonal face) and try to fillet it I believe fillet won't work!
I would recommend not to do it this way because it makes it more difficult for the filleter and doesn't work.
> And one more thing when you select all hexagonal shapes and fillet them then you cannot Boolean Union
> them. but if you don't fillet them Boolean Union works.
It can be difficult for booleans to handle pieces that barely graze each other with overlapping surface areas. If the pieces connect up to each other accurately enough then I'd recommend trying to delete faces that are overlapping and use Edit > Join to glue them together rather than boolean union which tries to intersect pieces.
- Michael
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