Boolean diff gives up?
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 From:  Andre
9598.3 
I have just tried out v4 beta and I can confirm this works now.

Indeed there is a super tiny surface there at the bottom of that fillet. Maybe it has to do with the way I made that fillet: I made a hard step first, like this:



Then I filleted the top edge and for the fillet radius I chose the height of that step by clicking to top corner and the bottom corner. Maybe that wasn't exact because of the curvature of the surface below. Or maybe I let it snap at the wrong point. :D

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