The holes are 2mm in diameter, 2880 off.

The email has been sent, I hope it helps. I used 7zip to zip it.

> I had considered that but its not how it should work either.

Agreed, but if you want to get a model transferred right now that could be one way to get it done.

You also might look at some of the 3DM import settings and change some options in there - possibly turning off "model healing" may help since that could make it do less fiddling around with the imported data.

- Michael

Hi Sebastian, thanks I got the file through e-mail.

Over here I tested with a slightly older version of Alibre's using 3DM import, and it seems to come in if you don't enable the "healing" option.

Here are the options I used:



Then importing the 3DM into Alibre gives this result:





There seems to be some problem with the display mesh not being right one some of those little holes:




That looks like it is probably a display issue where the display mesh is not getting generated properly, a single surface with thousands of little holes is a pretty big stress test for any triangulation mechanism, and I think it's likely that only the display triangulation of those areas is messed up and not the actual NURBS model geometry itself. That may cause you some problems if you need to rely on the Alibre triangulator for generating output to the special KeyShot Alibre version that doesn't have the regular file import options. Normally to get a better triangulation you would want to use MoI to export the mesh instead, but your renderer needs to support the normal render interchange file formats such as OBJ format for that to work.

I'm running a part check in Alibre to see if it checks out ok but it's taking a really long time to run.

So using the above settings for the 3DM import into Alibre may do the trick for you right now, although it looks you may run into problems with this kind of geometry if you need to rely on Alibre's triangulator for mesh generation.

- Michael

Hi Sebastian, I'm pretty sure that those filled in holes in the Alibre import are a display mesh generation problem and not actually bad geometry. I also tested importing a 3DM of just the one single face with the numerous holes in it like this:



If you spin it around and look at this single surface from the backside, you can see all the trim curves for the holes are actually there but some bad triangles have been created between some of the holes:




That's really looking like a triangulation issue - probably the base geometry itself like the actual surface and edges are ok here and could be used for operations that work directly off of the geometry.

This kind of situation with one single surface that has a lot of little interior holes in it tends to be somewhat difficult for triangulators to handle, so that's not entirely surprising to see some problems in that area. If you need Alibre's triangulator to handle this you may need to split it up so that it's made up of a few long strips of surfaces instead of one big surface that has so many little internal trim holes inside of it.

- Michael

Michael,

I know I mentioned this in the email but I'll repeat for the good of the other forum users:

Alibre has its own import issues. I half expected it to not import the file incorrectly, regardless of format. That is entirely separate though from the issue of MoI taking several hours to export a file in the first place. When it comes to product design models are often highly detailed, there should then be no limitation on the complexity of the part. That would defeat the purpose of product design.

Hi Sebastian, in e-mail you mentioned that it did finally export out of MoI but only after letting it sit overnight.

So it appears to be not a crash or actual lock-up bug but a performance issue, my guess is that it probably has something to do with this particular situation of having a high number of trim curves contained within a single surface.

I'll investigate it, but I'm not sure yet when that will lead to a solution, it may take a variety of different tests and also some back and forth with the author of the I/O libraries that MoI actually uses to do the export. It's something that will need tuning in the library, not in MoI's own code directly.

So I probably won't have an answer for you right away on why the export from MoI for this model takes so long, but I will try to find out what is happening and if it can be improved though.

In the meantime some of the methods that I described above can probably help to get your work done now - try doing the holes in Alibre, or try using 3DM import into Alibre with the settings as I showed above.

- Michael

I got a surface with 3200 x 1.2mm holes, export without any problem in under a minute... there's clearly something wrong here !

Hi DesuDeus, is your one a solid with little tubes also joined to the holes or just an individual surface?

- Michael

Individual surface, that's why :)
There's the tubes also but not the backface !

But I'm pretty sure that I tried to export the whole solid and it worked but it was too high polycount so I decided to do it with surfaces.
At this time I was on an i7 920 @ 3.5ghz and with 6gb of memory. It's better to export a cube before with low angle settings like 20° then export the solid, so that your exporter is set to 20° and not 5° for example !