OMG BurrMan, I think you might have done it!

What process did you use?

Thanks

Chris

Hi Twofoot,
The main thing I did was to rebuild the curves to start with, so I could fillet after i extruded.. As with the original file I posted, i just deleted the verticle faces up to the fillt, then mirrored it under to create the spoke, to trim and boolean into the rim revolve...

So in the original file, you can see it is just a double extrude with fillets on the edges, then i deleted these verticle edges here and mirrored and joined it.

Rememeber I didnt use any dimensions from your files. I was just experimenting the method, so you cant use my files (I'm sure you see this)

So here is a model that can give the same thing, a little different. Just extruded the shapes through each other. I would fillet these edges, then boolean things together...



I would think you could work this to get the dimensions from your file... The little fillets in the original file are slightly varying at .061-.062 and .0625...

You could review these and fillet these edges at those values to get the spoke... If the Z values need to be adjust, you could cut off the bottom with a boolean diff at half the height and then do the mirror thing...

This is what the part looks like in real life.

Thanks for the help!

Chris