hi michael,
not sure if you can answer this or not. however, i was curious from older posts of yours. you had previously mentioned you tried either parasolid or acis (not sure which, maybe both). then you tried kubotek kosmos. you said you couldn't switch to parasolid/acis due to tight tolerance issues or something like that. also, kosmos wasn't developed enough. so i was curious what changed to where you could use acis now. also, how did you pick between acis or parasolid. i've seen interesting things about others decision making process. so i was curious about yours. in any event, i'm really glad you are making this change. my biggest headache with rhino is the terrible geometry kernel and all it's failures, quirks, etc... it's an endless source of frustration and takes a lot of my time. i have to pound on it forever, to beat it into submission, and it's always a stressful process. even then, i don't trust it's fillet engine at all. it seems to limit the radius values to much smaller than realistically could be achieved.
anthony
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