Hi Gunter, I've attached a tuned up version of your model which should now fillet ok:
They key thing that I changed was to make sure that the segments of the front profile view were smooth to each other. That's done by having the end point and the first interior points all in the same line:
But with this method of generating the base model from 2 straight extrusions it probably won't give the kind of "bulbous" quality that you are looking for, there is just too much straight geometry there. Probably something generated by sweep or network would be better for this case.
- Michael
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