Fillet after Union
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 From:  Michael Gibson
10329.8 In reply to 10329.7 
Hi dodeqaa,

re:
> Thank you for the detailed reply! I'm stumped on the steps, I managed
> to separated the 2 piece sin question but selecting the edges of the green
> curved surface and pressing delete doesn't do anything?

You need to separate them out into individual surfaces, so for this case you need to run Separate twice. The first one will separate the 2 selected faces out from the main object but keep those 2 faces still connected to each other. Then run Separate another time to break apart those 2 surfaces into individual surfaces not connected to anything else.

- Michael
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 From:  dodeqaa
10329.9 In reply to 10329.8 
Hi Michael,

Thank you for your reply. I have more question I'm afraid. Please bear with me.



I managed to untrim the curved surface (c) and I copied out the profile curves (d) + (e). 

I aligned them and joined them using join, (tried exporting using SAT but I’m not understanding what step) and then I extruded it (f).
Could you explain the step involving the SAT in detail please?

I’m guessing i need to make a curved surface like in (f) but without the corner point creating a line in the middle (x)?

Next I would need to trim it with (b) ? 

If the points of the curve profile (y) are out of alignment in (b),wouldn’t that make union with the trimmed surface impossible?
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 From:  Michael Gibson
10329.10 In reply to 10329.9 
Hi dodeqaa,

re:
> Could you explain the step involving the SAT in detail please?

That's the part that's pretty tricky - a side effect of exporting a joined curve out to SAT format is that in the SAT file it will be curve made up of just one segment, multiple segments will be fused together. When you then import it back in, it will get broken into separate segments at any tangent discontinuities but areas that are tangent will remain as a long segment.

When you do an extrude you'll get a separate face for each segment in the input curve, so to eliminate edges between faces you want to get this curve to be composed of just one segment instead of multiple segments which is what you get currently with the Join command.


> Next I would need to trim it with (b) ?

Yes, I trimmed it with the naked edges of the main object.


> If the points of the curve profile (y) are out of alignment in (b), wouldn’t that make union with the trimmed surface impossible?

If it's a small enough change then it can still get joined. If it's too large of a shift then yes some other reconstruction steps would be needed.

- Michael
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 From:  dodeqaa
10329.11 
Hello Michael,

Thank you for the explanation and your patience. Works like a charm!

Made the mistake of moving the tangent points to line up with the curve point above, that left a gap in the geo.

Changed it up and move the curve point above the tangent points (I guess that's what you meant by first interior point).
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