First create a solid of the larger ring, with its gap.
Second, sweep the small circle to 100% of the gap, and close its ends, to make a solid.
Boolean union the two solids. Result is one ring with smaller diameter in previous gap. Delete or hide the curves. Use the edges to fillet.
Fillet the 4 edges. Total available radius to fillet is 7.5mm - 6.5mm = 1mm,
so the sum of the inner and outer fillets should be at most, 1mm.
- Brian
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