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From: shayno
Hi There
I think also that because the inner surface that you boolean out shares the same surface as the outer you sometimes get a conflict.
If you move the inner profiles .1 mm outside of the outers then you get a clean cut as its not trying to cut a surface from a surface on the ends.
Also you get a better result if the inner and outer curves have a similar number of control points, also Offset can throw up some confused curves with way too many control points , I often rebuild them to simplify it.
You can also sweep the inside curves longer than the outer solid to cut with
cheers
shayne
Image Attachments:
2018.04.26-15.28.02-[3D].jpg
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