Union problem

 From:  Sean (REGULATORJOHNSON)
8201.1 
Hello
I am having no end of trouble getting these 2 parts to union

They are both solids, but every time I try to merge them I get a joined SRF with no obvious flaws. When I try to expose naked edges nothing shows up. I have tried to accomplish this many different ways and always get the same result. What rules am I breaking?
I appreciate any input!