Tiny fillets on inset detail

 From:  Michael Gibson
8049.2 In reply to 8049.1 
Hi Branden, it seems to be having the most difficulty with these front edges here, probably related to the very sharply pointed shape where the side edges come together:



Or it might also might be having problems with making the fillet between the 2 surfaces on either side of that edge because they are coming fairly close to being smooth with each other and a filllet between nearly smooth pieces is going to be small. Having that situation generate a small surface already combined with the small size of the area in general may give precision issues.

If you leave out that edge and instead make a selection like this:



Then that will generate a partial solution with the fillet surfaces built:



It might then be feasible to clean up those fillet surfaces and then trim them into place.

- Michael