Hi Jim, please check out these previous posts which are probably applicable:
http://moi3d.com/forum/index.php?webtag=MOI&msg=1398.18
http://moi3d.com/forum/index.php?webtag=MOI&msg=1398.19
I haven't closely looked at your particular case yet, so this may not apply (let me know if it does not), but I'd think your best bet would be to construct the pieces that you need to be smooth out of a larger extended piece built all in one go and then slice it up to make the fragment pieces, rather than trying to create a fragment independently. Hope that makes sense.
- Michael
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