Thanks for your help.
This really did help me out here !!
Michael using the trim and join workflow did help me out here I must make a mental note of this.
For some dumb reason I thought only to use the the edit/trim/join when constructing the 2d curves but not once they used as part of a surface/object
Till this time I used Boolean Diff/Union is there a difference between this and edit/trim/join
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