Hi Michael. Burrman's suggestion only worked on some of the letters. Baffling! LOL

Thanks for trying. Luckily, the deadline is far enough off on this piece to hopefully figure it out. I seem to be really taxing the fillet engine with my work!

Chris

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Earlier versions of the model:

http://rapidshare.com/files/455499205/Washburn_wheel_profile_v5R.3dm
http://rapidshare.com/files/455499223/Washburn_wheel_profile_v4R.3dm
http://rapidshare.com/files/455499266/Washburn_wheel_profile_v3R.3dm

Face used to Boolean the tops of the letters
http://rapidshare.com/files/455499310/Washburn_wheel_face_only.3dm