Hello all. For whatever reason, the fillet engine refuses to make a .008" fillet on the edge of certain letters on the wheel pattern seen below.

The circular text was created in Adobe Illustrator, converted to outlines, and exported as an AI v8 EPS file. It was then brought into Moi, I ran the "rebuild" command with a tolerance of .001 and deleted the original objects. The text was then extruded, booleaned into the wheel and then the top face was booleaned to match the curvature of the wheel.

I filleted the top and bottom edges of the letters .008 using circular or constant radius as needed. Some letters run perfectly while others don't. Very odd.

Any ideas?

The 3DM model lives here: (6mb)

http://rapidshare.com/files/455115117/Washburn_wheel_profile_v6R.3dm.zip

Thank you!

Chris