Some notes...

 From:  Michael Gibson
1124.4 In reply to 1124.3 
Hi Petr,

> I usually encountered that fillet issue after making a curve boolean
> operation, so I am not sure if it helps directly.

Aha - this seems to be the root problem, I am glad you mentioned it!

It looks like I should be able to tune this up so that curve booleans won't cause an extra segment split at the "seam" point of closed curves.

- Michael