see my previous post for the answer to your question. netgen will mesh the rhino .08mm model. but it's way to big to solve and the stress in a fillet that small would be way too high.
i did fix the model just now. what happens is when i do the projection in rhino it screws up the airfoils. it takes four curves and turns them into 2. it also alters the structure of the curves in a bad way. so i have to go back in and manually split the curves into four then rebuild. the rebuilding losses some accuracy. for both these reasons, it's not an ideal solution. but it will mesh in netgen with a small model of excellent quality. one weird thing i encounter with all this fillet headache is most of the time you get one curve to fillet. if you get more than one it usually won't fillet correctly. in this case, i get multiple curves i have to select to do the fillet but it does work out correctly. it's just a mess. there are so many problems and oddities with rhino i couldn't begin to explain them all. i attached an updated model with the fix in a before and after fillet state. also, some pics of the netgen mesh.
edit; oh sorry i didn't read your question properly. i thought you were asking about the .08mm fillet. i tried the no fillet model after you asked about it again. the post is further down.
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