Hi Gord, what is it that you are trying to achieve by combining these objects together?
From what I can see I would recommend keeping them as separate objects, because there are numerous areas like this where 2 solids touch each just along a common edge:
That's similar to trying to combine 2 boxes like this that only touch at an edge:
But CAD programs are not designed to have a single solid object that is arranged in such a manner, something like that should be 2 separate objects rather than attempted to be combined into one single booleaned together piece.
- Michael
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