Loft then boolean weirdness

 From:  Supagoat
8914.4 In reply to 8914.3 
OK I think I may have found a workaround. If I trace the outer profile as well as the inset in the form of a C, and then separately make a rectangle to close it and make a D shape, then I loft that curve and rectangle separately and then boolean union the lofts together it appears to work. A little labor intensive but not too bad.