Hi Tom,

I used Hypotrochoid script to emulate your inner curve, with a:b ration of 5:1, a = 10, b = 2, c = 4.5 seems to be a close match.

Per Michael's suggestion, I tried offset for a larger curve, with 4 of 5 lobes working well.
I manipulated one lobe with trims and joins and circular array, and join, to match your drawing...
May try again after work.

- Brian