Hi Danny,
So in both these cases for NX and SolidWorks, did you have to manually delete the "default fillet" star-structured corner and then construct the n-sided patch as a separate step? Is there no way for the initial filleting to make n-sided corner patches from the start?
Although the SolidWorks generated n-sided patch is not lumpy, it also looks to be significantly not G1 at its connection to the boundary surfaces, I think it's actually too light and maybe needs to have parameters fiddled with to give it more control points to work with in order to hug the boundary's normals better.
- Michael
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