Hi bisenberger, it's most likely having some difficulty with this juncture area here:
You probably don't want to have this other edge here at all:
It's probably having some problems trying to form a good corner patch in that area while trying at the same time to deal with the presence of that other edge - you probably want that piece to be one single larger surface and not have an edge there and that will simplify the corner condition for filleting.
- Michael
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