Hi Jeff,
I think this is the result in the area you are talking about:
I only did the one side but this should show you what to do...
What you need to do is to create a copy of the piece that you want there and do a "boolean difference" with the copy.. Then you can boolean add the piece in to acheive the variable...
Note: When i did the boolean difference, I zoomed into the area and deleted a little fragment that was left over to clean it up a bit...
I've included a file with just the piece there in it to be sure we are talking about the same thing..
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