I am starting to think it is my test curves particular shape and not being able to offset that many times due to its back and forth wiggle...

Did some testing with a trimmed circle and offset to the outside and it would do 50 count fine

did a retest with a dramatically wavy curve and the count went down to only 2 objects created no matter how many was chosen.

I think it may be a "You cant offset that curve that many times without folding back on itself" issue...