Diff

Cut an object by subtracting another object from it.

Select the objects to be cut first, then run Boolean Difference and select the cutting objects.

Different kinds of objects can interact with each other. For example, a solid can be cut by another solid, surface, or a 2D curve. It is also possible to cut a 2D curve using another 2D curve.

Example of Boolean difference between solids:

It is also possible to difference a solid by a 2D curve directly, creating a solid as the final result. It is not necessary to extrude 2D cutting shapes into solids if you want to cut all the way through. Here is an example of a solid being differenced by a set of 2D curves:

Another example of solid/curve Booleans - here the solid is being cut by line segments, resulting in smaller sliced pieces each of which is a solid (result shown slightly separated here for illustration):

It is also possible to difference a solid with an open non-solid surface. This will slice the solid into multiple pieces. Select and delete any pieces you don't want to keep (result shown slightly separated for illustration):

Boolean difference also works between curves that are all on one common plane. Closed curves can also have other closed curves nested inside of them to form hollow 2D regions:

Union

Fuse objects together where they intersect.

Solids can be unioned with other solids or surfaces, and 2D curves can be unioned with other 2D curves.

Here's an example of unioning 2 solids - at the start there are 2 different box objects. The skinny box is positioned so that it punches through the wider box. After selecting them and running Boolean Union, the boxes are combined into one object. New edges are formed where the boxes intersected each other, and portions of each box that were inside each other have been discarded to make one single connected volume.

Curves that are all on the same plane can be combined in a similar way:

Isect

Combine objects together, only keeping areas contained by all objects.

Objects to be intersected are treated as 2 different sets. Select one set, run Boolean Intersection, then select the other set.

Solids can be intersected with other solids, surfaces, or curves, and 2D curves can be intersected with each other. 2D curves that are all on a single plane will generate a curve result, or 2D curve profiles on different planes can be combined to generate a solid result.

Example of solid/solid intersection:

Here is an example of intersection between a solid and a 2D curve. The area inside the curve will be kept. In a sense this is the opposite of Boolean difference, which would instead drill a star shaped hole through the sphere.

Boolean Intersection can also be useful for creating a quick blocky 3D model that is the combination of 2 2D profiles arranged 90 degrees to each other. For example, here 2 curves are intersected to create a basic blocky car shape. History is available for this type of intersection, so you can adjust the curves and watch the 3D result update.

Another example of combining 2D profiles - final stage shown after using Fillet to round the sharp edges:

Boolean Intersection can also be used on curves that are all in the same plane to create a curve result:

Another curve intersection example:

Merge

Combines objects together and extracts all volumes.

Boolean Difference, Union, or Intersection all discard certain pieces. Boolean Merge cuts up objects in a similar way as those other commands except it keeps all the solid pieces. Merge can be used on solids, surfaces, or curves in different combinations.

Here is an example of Boolean Merge between 2 solids (pieces have been separated for illustration):

2D curves can be Merged onto a solid to cut the solid by an imprint of the curve, leaving all pieces:

Boolean Merge can also be used to extract a common solid volume from a set of intersecting surfaces:

Merge can also be used on curves in the same plane:

Fillet

Fillet is used to round off sharp corners.

Fillet will apply the rounding in different ways depending on what is selected.

Selecting an entire solid object will fillet all edges of the solid.

Selecting edges of a solid will fillet just those edges.

Selecting faces of a solid will fillet all the edges that belong to those faces.

Selecting 2 individual surfaces will perform a surface/surface fillet operation, instead of an edge-based one.

Selecting 2 curves will create a fillet between them, extending or trimming them if necessary.

Selecting a single curve that has corners in it (for example, a rectangle curve) will allow filleting of some or all of those corners.

Some examples of filleting:

At the "Pick fillet radius" prompt, you can either click 2 points to define the radius as the distance between those 2 points or enter a radius value directly. If you want to type in a value, it is not necessary to click in the Radius edit box first, you can just start typing and keystrokes will go there.

The Shape: option controls whether the fillet will be shaped as an exact arc or as a more organic blend type shape. The blend options show a slider that can be used to adjust the amount of bulge.

The Straight corners option controls whether rounded corners will be placed where fillets meet, or whether the fillets will be extended to intersect each other directly:

Enabling straight corners will cause failures in some situations where the fillets do not directly intersect each other when they are extended. Here is an example that won't work, notice the hole that would be created if this were attempted to be filleted with straight corners. The final step shows how a corner patch is needed in this case to connect the pieces together:

Fillets tend to be a complex area of calculation, and places that have small slivery surfaces or a lot of edges coming together at one shared point will tend to increase the chances that the fillets will fail to calculate. Trying to build things using broader surfaces and with more simple corner structures can help.

Also one common cause for fillets failing to calculate is asking for too large of a radius than will fit inside the model. Try starting with a small value such as 0.1 and gradually increasing it. Often times it is surprising how much space a fillet of a seemingly small radius like 1 or 2 will occupy in a model, especially if the model has any thin or concave type areas.

Areas with tight bends in them can also limit the maximum possible fillet size. Here is an example to demonstrate - imagine that the bent curve corresponds to a tightly curved area of a model, and the line represents a fillet radius that is larger than the size of the bend. As the filleter travels along the curve, it will try to maintain this distance, but you can see how this will cause a pinched and bunched up area around the tight bend where the lines are not cleanly separated and intersect with each other. The same kind of self-intersecting and bunching would happen to a fillet surface that tried to maintain a large radius as it goes through a tight bend. If you want to place larger fillets on your model you usually need to avoid making very tightly bent areas like this:

Normally fillets on a solid are applied to edges of the model. An alternative filleting mechanism is available by selecting 2 individual unjoined surfaces and running Fillet (you can use Edit/Separate to break a joined model up into individual separate surfaces). This style of surface/surface fillet is created by processing just the 2 surfaces instead of making the fillet try to follow edges, so it can succeed in places where the edge-based fillet will fail. This can sometimes be used to create fillets one piece at a time in difficult areas. The tradeoff is that these fillets will tend to require more manual trimming where pieces meet up while the edge-based filleting automatically trims and handles corner areas.

Chamfer

Chamfer is used to chop off sharp corners with a small flat piece.

It is very similar to Fillet, but instead of placing a rounded area it places a facet.

Examples of chamfering:

Chamfer also has the option of specifying 2 different distances to control the slope of the facet. If faces were selected to chamfer, those selected faces will have distance 1 associated with them, with distance 2 applied to the adjacent unselected faces. If edges instead of faces are selected to chamfer, the edges are examined to see if they have a face in common and if they do that common face will use distance 1, with distance 2 applied to the adjacent faces. Here is an example - the top face is selected and a chamfer is then applied using distances of 1 and 3:

Offset

Create a new object at a constant distance away from an existing one.

Offset can be used on solids, surfaces, or curves.

Examples of Offset:

Offset tends to be used more often on curves, with the Shell command being used instead more frequently on solids or surfaces.

For curve offsets, Through Pt mode will let you pick a point and calculate the offset that passes through that point. Distance mode allows entering a specific offset distance and then you pick which side of the curve to offset towards by clicking with the mouse.

Offset for surfaces or solids allows you to either pick 2 points to define the offset by the distance between the points, or enter a specific distance.

Shell

Modify a solid or surface to have a wall or slab thickness.

If an entire solid is selected, the result will be an object with a hollow cavity inside of it. If faces of a solid are selected (which is the more typical way to use it), openings will be created along those faces with the thickness applied to the unselected faces. If an individual surface is selected, it will be thickened into a slab-like solid.

At the "Pick thickness" prompt, 2 points can be clicked and the distance between them used as the thickness, or an exact thickness can be entered numerically. The Direction option controls which side the thickness will be added to, with Centerline placing half of the distance in either direction.

Usually it is best to shell either a completely closed solid, or a single surface. Trying to shell objects made up of several joined surfaces that do not form a closed solid can tend to fail. It is difficult for MoI to create corners that match up with one another in that situation. Try to create a fully completed solid to shell instead to have a better chance at success.

Surfaces with tight bends or twists in them can cause problems in shelling, especially if the radius of the bend is tighter than the shell thickness.

Examples of shelling:

Revolve

Creates a solid or a surface by tracing an outline as it pivots around an axis.

Two points are picked as the revolve axis, which acts as a kind of hinge that rotates the outline around it. If you want to alter the angle of revolution, change the option for it before you finish picking the points for the revolve axis.

Examples of revolution:

Rail revolve

Creates a solid or surface similar to revolve, but an additional path curve is specified.

In a simple revolve, the profile sweeps a uniform circular path around the axis. In rail revolve, you can supply a custom path instead of the regular circular path. The resulting surface will be scaled from the axis to conform to the custom path.

Some examples of rail revolve:

Project

Projects a curve on to a surface or solid.

First select the curve, then run Project and then select the surface or solids that will receive the curve. A default direction will be used, and you can pick 2 points to define a different projection direction.

Example of curve projection:

Isect

Creates curves or points at intersections between 2 objects.

Select all the objects to be intersected before running the command.

Curves will be created at the intersections between 2 surfaces or solids, and points will be created at the intersections between a curve and other objects.

Unlike the Booleans, this does not modify the objects, it just creates new curve or point objects.